G3520H

G3520H Gas Generator

From natural gas to biogas, coal mine gases, or hydrogen fuel blends to support combined heat and power (CHP), emergency power, and local grid support applications, Caterpillar has a wide range of reliable gas power solutions.

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Specifications

NameTypeValueUnit Value (Imperial)Unit NameUnit Value (Metric)Unit Name (Metric)
Continuous Ratingtext2519 / 2500 ekW @ 1.0pf
Fuel TypetextNatural Gas, Hydrogen Blend (up to 25%)
Maximum Electrical Efficiencytext45.30%

View All Specifications (16)

Documents & Spec Sheets

Electric Power Rating Guide

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Gas Generator Set 50 and 60 Hz Ratings Guide

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G3520H 60Hz Natural Gas Data Sheet

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G3520H 50Hz Natural Gas Data Sheet

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Features & Benefits

Cat G3520H Gas Engine
  • Robust high speed block design provides prolonged life and lower owning operationg costs
  • Designed for maximum performance on low pressure pipeline natural gas and hydrogen mixtures
  • Simple open chamber combustion system for reliability and fuel flexibility
  • Leading edge technology in ignition system and air/fuel ratio control for lower emission and engine efficiency
  • One electronic control module handles all engine functions: ignition, governing, air/fuel ratio control and engine protection
SR5 Generator
  • Designed to match performance and output characteristics of Caterpillar gas engines
  • Industry leading mechanical and electrical design
  • High efficiency
EMCP 4.3 Control Panel
  • User-friendly interface and navigation
  • Scalable system to meet a wide range of installation requirement
  • Expansion modules and site-specific programming for specific customer requirements
Emissions
  • Meets most worldwide emissions requirements down to 0.5 g/bhp-hr Nox level without aftertreatment
Proven System
  • Field proven in a wide range of applications worldwide
  • Fully prototype tested
  • Certified torsional vibration analysis available
Full Range of Attachments
  • Wide range of bolt-on system expansion attachments
  • Factory designed and tested
  • Flexible packaging options for easy and cost effective installation
Worldwide Product Support
  • Cat dealers have over 1,800 dealer branch stores operating in 200 countries
  • Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements

Complete Specifications

Generator Set Specifications

NameTypeValueUnit Value (Imperial)Unit NameUnit Value (Metric)Unit Name (Metric)
Continuous Ratingtext2519 / 2500 ekW @ 1.0pf
Fuel TypetextNatural Gas, Hydrogen Blend (up to 25%)
Maximum Electrical Efficiencytext45.30%
Frequencytext50 / 60 Hz
RPMtext1500
Engine ModeltextG3520H
Displacementmeasurement5956in³97.5l
AspirationtextTA
Boremeasurement6.7in170mm
Strokemeasurement8.5in215mm
Lengthmeasurement302in7668mm
Widthmeasurement86in2173mm
Heightmeasurement97in2473mm
Dry Weight - Gensetmeasurement54675lb25285kg
Frequencytext50/60 Hz
Compression Ratiotext12.1

Standard Equipment

Control Panel

  • EMCP 4.3

Air Inlet

  • Two-element single-stage air cleaner with enclosure and service indicator

Cooling

  • Engine driven water pumps for jacket water and aftercooler
  • Jacket water and SCAC thermostats
  • ANSI/DN customer flange connections for JW inlet and outlet

Circuit Breaker

  • LSI Long-Time, Short-Time, Instantaneous Annunciator
  • Rear-mounted
  • 5000A 3-Pole IEC Rated Circuit Breakers

Exhaust

  • Center section cooled turbocharger with Cat flanged outlet
  • Dry exhaust manifolds, insulated and shielded
  • Individual exhaust port and turbocharger outlet wired to Integrated Tmeperature Sensing Module (ITSM) with GECM providing alarms and shutdowns

Fuel system

  • Electronic fuel metering valve
  • Throttle plate, 24V DC actuator, controlled by GECM
  • Fuel system is sized for 31.5 to 47.2 MJ/NM3 dry pipeline natural gas with pressure of 10.2 to 34.5KPa to the engine fuel control valve

Ignition System

  • Electronic Ignition System (controlled by ADEM A4)
  • Individual Cylinder Detonation Sensitive Timing (DST)

Generator

  • Caterpillar's Digital Voltage Regulator (CDVR) with 3-phase sensing and KVAR/PF control
  • SR4B
  • Crankshaft Vibration Damper and Guard
  • Busbar connections
  • Paint- Caterpillar Yellow except rails gloss black
  • Winding temperature detectors
  • Operation and maintenance manuals
  • Parts book
  • Anti-condensation space heater
  • RH Service
  • SR5
  • Reactive droop

Govrerning System

  • ADEM A4 4-20mA (0-5VV) Speed Input

Optional Equipment

Air Inlet

  • Mounting Brackets and Piping
  • Air cleaner with precleaner

Circuit Breaker

  • MP- Frame 6 Pole Bottom Cable Entry
  • 4000/5000A Neutral Current Transformer Automatic Selection
  • No UV trip or package mounted CB Wiring
  • Frame Mounting

Control Panel

  • 16 Point/32 Light Annunciator, Shipped Loose
  • Remote Communications Module (PL1000T, PL1000E)
  • Remote annuciator
  • Local PC Monitorring
  • Discrete I/O Module, 12 Digital Inputs, 8 'Form C' Relay
  • Cat Connect: Ehternet, Satellite, Cell Telematics
  • Engine failure relay
  • Local alarm module
  • Synchronizing module
  • Remote PC Monitorring

Cooling

  • Inlet/Outlet connections
  • Coolant level drain line with valves, fan with guard

Exhaust

  • Muffler and spark-arresting muffler with companion flanges
  • Flange
  • Elbow
  • Flexible Fitting
  • Exhaust Expander

Fuel System

  • Gas Knockdown Regulator
  • Fuel filter
  • Gas pressure regulator
  • Gas shutoff valve 24V, ETR (Energized-To-Run)

Generator

  • Bearing temperature detectors
  • Cable access box
  • Low voltage extension box
  • Manual voltage control
  • European bus bar
  • Generator air filter
  • Medium and high voltage generators and attachment

General

  • Digital diagnostic tool
  • Special paint order
  • Tool set
  • US AID Emblem

Starting/Charging

  • Battery with cables and rack (shipped loose)
  • 24V starting motors
  • Jacket water heater
  • 60A, 24V charging alternator (requires engine driven pumps)

Grid Code Compliance

  • 60 Hz: USA
  • 50 Hz: Germany, Great Britain, Belgium, Romania, Italy, Ireland, Poland, Netherlands, Spain, France, and European Standard

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